Replacement Parts

For highly efficient and dependable coil manufacturing, choose CoolCare. Our preproduction support includes computer-aided design and a database of coil winding information.

We check existing designs, redesign to improve performance, and create production drawings and process instruction sheets automatically. Our in-house, highly sophisticated copper rolling mill offers both inline and pot annealing facilities. Therefore we offer around-the-clock coil manufacturing capabilities with short lead times on copper strip. You benefit from our large stocks of continuously-cast soft copper rod, which ensures that we meet your demands quickly.

We work with precision

• Formed coils are produced on automatic shaping machines which guarantee consistent geometry and coil fit.
• Computer-controlled taping machines provide perfect lapping and consistent tension, giving built-in security of coil insulation.
• A range of electrically-heated hydraulic presses up to 24 feet (7 meters) ensures highly accurate size and consistent control of pressed coil sides—with a perfect slot fit.

If you need replacement parts for centrifugal, axial, or screw compressors, contact CoolCare. We have developed and refined processes based on our vast experience in order to design and manufacture compressor parts both quickly and cost-effectively.

With our comprehensive engineering design capabilities, we provide competitive solutions based on your needs and requirements. Our reverse-engineering process allows us to produce parts without original drawings. Typical replacement parts include:

• Impellers
• Diffusers
• Diaphragms
• Axial flow compressor blades
• Screw compressor rotors
• Shafts
• Balance drums
• Sleeves
• Sleeves

CoolCare has developed and refined processes and procedures to manufacture technologically-advanced components used in industrial gas turbine applications. We produce components associated with the hot gas path and compressor sections.

Replacement Parts

While our repair processes focus on lifetime extension, some parts must be replaced in order to restore your equipment and optimize performance. We manufacture brand-new components in both the hot and cold sections including blades, vanes, liner, and hot-gas casings. We have the capability to incorporate improvements to the original design based on our engineering expertise and the specific needs of the customer.

High Quality

We manufacture and supply gas turbine components for many different makes and models. In most cases we provide a more cost-efficient and faster alternative to the OEM. Our commitment to high quality and fast turnaround ensures your unit goes back into operation with reliable performance and high availability.

For repair services, spares, and replacement of worn or damaged steam turbine parts — regardless of the brand — choose CoolCare. With our broad knowledge of materials and technologies, we can advise on improvement possibilities for your parts.

As a leader in the steam turbine service business, CoolCare has developed extensive know-how in repair methods, spare parts manufacture and management, and upgrades.

Spare parts from OEMs are often required prior to the planned inspection of a steam turbine in order to be ready to replace stators, bearings, seals, or blades. But during inspection, there is not enough time to order these spares from the OEM.

First-class parts manufacturing facilities

CoolCare Turbo Services is equipped to keep your downtime to a minimum. We have the facilities to repair parts or manufacture new replacement parts during inspection. This reduces your maintenance costs drastically.

We can also provide engineered solutions such as material improvements, efficiency upgrades, and lifetime extensions. During inspections or repair periods, we collect all the data necessary to provide you with tailored engineered solutions.

We can supply any spare or replacement part, including:

• Rotors
• Stators/diaphragms
• Bearings
• Seals
• Valves
• Casings

We provide better value for your service budget and minimize turnaround times by repairing or manufacturing the parts you need in the most expedient manner.